CPW is produced with direct reaction of Normal Paraffins & Chlorine Gas ( in liquid form).
Uses - Mainly used as secondary plasticizers in PVC industry.
India in itself has a huge market for this product and is also being exported to various countries.
The process is batch type and one batch completes between 28-32 hours depending upon the percentage of chlorination.
Plant Size - differect capacitites - 10 Mton, 20 MT upto 100 MTons batch capacity.
HCL ( Hydro chloric acid ) is a by product derived from production of CPW. Its normally 1.5 times of CPW produced.
We supply this Plant with process know how & on turn key basis.
We have set up more than 50 such industries in small scale & large scale and also exported this plant to Egypt & , Bangladesh.
Plant Cost - varies

Additional Information:

Item Code: CPW
Production Capacity: 0-100 m tons per day / per batch
Delivery Time: 3 months
Packaging Details: as per industry standard

Advanced Process Control and Automation

This plant leverages a PLC-controlled system integrated with SCADA for precise process monitoring, automated chlorine dosing, and real-time safety management. Operators benefit from both efficiency and safety, with features such as emergency shut-off, pressure relief valves, and robust emission control. The automatic grade and computerized interfaces ensure streamlined operations with minimum manual intervention.

High-Efficiency Production and Quality Assurance

Combining high-efficiency water ring vacuum pumps, shell & tube heat exchangers, and batch/continuous type reactor configurations, the plant achieves up to 99% product purity. Its robust, corrosion-resistant build and energy-efficient drives deliver consistent output from 10 to 60 tons per day. This flexibility enables tailored solutions for various downstream industries, including plastics, rubber, and adhesives.

Comprehensive Support and Customization

Onsite installation, commissioning, and after-sales service are provided to ensure smooth startup and reliable operation. Flexible design dimensions and color options allow for plant customization, while a full suite of accessories-such as condensers, scrubbers, and control panels-are included. The robust design makes it suitable for long-term industrial-grade service across multiple sectors in India.

FAQ's of Chlorinated Paraffin Wax Plant:

Q: How is the chlorine dosing managed in the Chlorinated Paraffin Wax Plant?

A: Chlorine dosing is automatically regulated using an advanced metering system integrated with the plant's SCADA and PLC-based control system, ensuring precise and consistent dosing for each production batch.

Q: What are the main applications of the chlorinated paraffin wax produced by this plant?

A: The produced chlorinated paraffin wax is primarily used as an additive in the PVC, lubricants, paints, rubber, and adhesives industries. It enhances plasticizer properties and imparts flexibility, flame retardancy, and chemical resistance.

Q: Where can the plant be installed, and what is the required installation area?

A: Installation is suitable for industrial sites across India, with a recommended area ranging from 120 to 350 m2 depending on the selected capacity. Customized plant dimensions accommodate space availability and production requirements.

Q: What process safety mechanisms are included in the plant design?

A: Safety is ensured with pressure relief valves, emergency shut-off systems, and a comprehensive fume absorption/scrubber unit for effective emission control. The SCADA-based monitoring further enhances operational safety.

Q: How long does each production cycle take, and what is the typical operating pressure?

A: Each batch process cycle runs for approximately 8 to 16 hours, operating at pressures between atmospheric and 3 bar, depending on process requirements and product specifications.

Q: When is after-sales service and onsite installation support available?

A: After-sales service and onsite installation, including commissioning support, are available immediately following purchase. These services are provided by a trained team to ensure seamless plant readiness and optimized operation.

Q: What are the key benefits of using this automated chlorinated paraffin wax plant?

A: Key benefits include high product purity (up to 99%), robust energy efficiency, reduced manual intervention due to automation, scalable reactor options, advanced emission control, and comprehensive support for installation and after-sales.